Body-in-White Product Range Simple, standard, cost-efficient and reliable

10 For detailed information and latest updates, visit www.abb.com/robotics End Effector Tooling All grippers are compatible with tool changer to enhance the future flexibility of the solution The IRB Tool fixtures are designed to improve the modularity of jig by using standard components, without compromise on stiffness Part weight 1 to 10 Kg 5 to 30 Kg 20 to 80 Kg 60 to 90 Kg End effector weight 30 to 50 Kg 50 to 120 Kg 150 to 350 Kg 300 to 400 Kg Number of clamping 4 to 6 6 to 8 8 to 14 14 to 18 and locating units IRB Gripper - Small IRB Gripper - Medium IRB Gripper - Large IRB Gripper - XLarge Fixtures Part weight 1 to 10 Kg 5 to 25 Kg 20 to 80 Kg Number of clamping 4 to 6 8 to 10 10 to 20 and locating units IRB Tool - Small IRB Tool - Medium IRB Tool - Large

11 Number of sequences 1 to 5 Number of cylinders 8 per module IP Class 65 Flexair Part weight 1 to 10 Kg 5 to 25 Kg 20 to 40 Kg End effector weight 3 to 7 Kg 6 to 15 Kg 20 to 40 Kg Number of suction cups 3 to 6 4 to 8 6 to 12 and locating units IRB Gripper Medium / Large IRB Gripper Small IRB Gripper Large / XLarge Material Handling Additionnal Products Height 250 mm to 2500 mm Robot Risers Repeatability +/- 0.05 mm at 400 mm +/- 0.05 mm at 400 mm Number of cycles > 1 500 000 > 1 500 000 Payload 35 kg at 400 mm 50 kg at 500 mm Opening Time 45° 2.3 sec 2.8 sec Opening Time 90° 2.6 sec 3.2 sec T 100 T 130 Locking Pivot Arm Simple, economic and standard for material handling applications: stamping, packaging and palletizing, handling, etc… The risers allow to increase the height of the robot required for some applications in the automotive industry The pivot arm allows an angular movement of a reference support, and is operated by a cylinder with blocking and locked with a 3 point system in working position Standard modular electro-pneumatical manifold allows reduction of time for cabling, piping, tests, and reduction of stocks

The automotive industry is generally credited with having pioneered the large scale use of robots. Long production runs of identical vehicles were the ideal field of application for these untiring and reliable workers. Today’s market is increasingly putting automotive manufacturers under pressure to offer customers more choice, while at the same time demanding lower production costs. To fulfill these apparently contradictory requests, a single line must be able to produce a mix of different models, and must “learn” to make new models without calling for a total re-design of its equipment – and preferably without even stopping production. ABB has responded to these demands by making robot cells more adaptable, easier to install and more space saving. The new generation of cells can produce so cheaply that they can match manual labor in low-cost countries – providing manufacturers with an alternative to outsourcing while in the mean time raising the quality supplied to local markets. ABB is now proposing a standard cost-effective solution to compete with manually operated body shops: FlexLean. This new concept is based on a range of innovative, cost-optimized products which can be used for a lean Body shop. ABB robotized solutions challenge low cost labor in Body-in-White « From component assembly to body complete, ABB offers a range of lean products and solutions to be more competitive and in the same time fulfill your customers demands!” 2 For detailed information and latest updates, visit www.abb.com/robotics

3 For detailed information and latest updates, visit www.abb.com/robotics Standard solutions for flexible body shop The FlexLean solution allows to have a new generation of robot cells n As cells are more robotized, they offer important assets: • Flexibility: no skids, no pallets are in the cell • Ease of use: no specific programming start-up is required • Easy carry-over • Simplified maintenance: less spare parts are required • Less specific referencing system: no additional tooling or tool changers are necessary • Improved quality thanks to quick adjustment and set-up with programmable tooling • Improved uptime thanks to the 80% robotized tasks n Cells are also more standardized and their main key features are: • Short lead-time: all equipment are already on the platform • Easy to add new car model • Simple HMI • Easy to program • Quick start-up • No specific conveying system is required by this solution • Lean Controller & software End Effector Tooling Fixtures Spot Welding Equipment Conveying System Additional Product eg. : Robot riser Robot Programmable Positioner

Robots IRB 4400 IRB 6640 Arc Welding Assembly Cleaning/Spraying Cutting/Deburring Gluing/Sealing Grinding/Polishing Machine Tending Material Handling Packing Palletizing Press Brake Tending Assembly Cutting/Deburring Grinding/Polishing Machine Tending Material Handling Spraying Machine Tending Material Handling Spot Welding IRB 4450S For detailed information and latest updates, visit www.abb.com/robotics 4 Load (kg) 10 - 60 30 130 - 235 Reach (m) 1.95 - 2.55 2.4 2.55 - 3.2 Protection IP-Class 54 - 67 54 - 67 67 Clean Room ISO Class 5 5 Foundry Plus/Prime Foundry plus/Prime Foundry Plus Foundry Plus/Prime Wash/Wash Down Wash Wash High Pressure Yes Steam Washable Mounting Floor Shelf Floor Shelf Models IRB 4400-45-60 IRB 4450S IRB 6640-180/2.55 IRB 4400L-10-30 IRB 6640-235/2.55 IRB 4450S IRB 6640-205/2.75 IRB 6640-185/2.8 IRB 6640-130/3.2 IRB 6640ID-200/2.55 IRB 6640ID-170/2.75 A complete range of robots adapted to the different main applications of the automotive industry

Robots IRB 6620 IRB 6650S IRB 6660 IRB 7600 Assembly Cleaning/Spraying Cutting/Deburring Gluing/Sealing Grinding/Polishing Machine Tending Material Handling Packing Palletizing Press Brake Tending Spot Welding Assembly Cutting/Deburring Grinding/Polishing Machine Tending Material Handling Spraying Material Handling Machine Tending Press Tending Assembly Cast Cleaning Machine Tending Material Handling Press Brake Tending Spot Welding 5 For detailed information and latest updates, visit www.abb.com/robotics 150 90 - 200 130 150 - 500 2.2 3.0 - 3.9 3.1 2.55 - 3.50 54 66 - 67 67 67 5 Foundry Plus/Prime Foundry Plus/Prime Yes Yes Floor Shelf Floor Tilted Inverted IRB 6620 IRB 6650S-90/3.9 IRB 6660 IRB 7600-500/2.55 IRB 6650S-125/3.5 IRB 7600-400/2.55 IRB 6650S-200/3.0 IRB 7600-340/2.8 IRB 7600-150/3.50

6 For detailed information and latest updates, visit www.abb.com/robotics Programmable Positioners FlexPLP Linear FlexPLP Linear vertical Repeatability +/- 0.05 mm +/- 0.05 mm +/- 0.05 mm +/- 0.05 mm +/- 0.05 mm Speed 100 mm/s 100 mm/s 100 mm/s 100 mm/s 250 mm/s Strokes X = 400 Y = 300 Z = 200 300 mm 400 mm 200 mm Length 554 mm 654 mm Weight 130 kg 44 kg 46 kg 40 kg 50 kg Dynamic Load 30 kg 50 kg 50 kg 50 kg 30 kg Static Load 150 kg 150 kg 150 kg 150 kg 150 kg IRPLP Linear IRPLP Linear V200 IRPLP Linear H300 IRPLP Linear H400 FlexPLP Tripod Repeatability +/- 0.1 mm +/- 0.1 mm +/- 0.1 mm Speed 100 mm/s 100 mm/s 100 mm/s Strokes 150 mm Weight 35 kg 10 kg 40 kg Dynamic Load 25 kg 30 kg 25 kg Static Load 55 kg 70 kg 100 kg FlexGrip 3 axes programmable positioner, with linear axis, designed for positionning (program- med paths of parts and equipment) Simple and flexible programmable gripper units avoids tool changing (on robot and on gripper) IRBG BW-S 3 axes / 1 axis FlexGrip HD IRBG BW-L 3 axes FlexPLP Linear horizontal

7 Geo Pallet Conveying Systems FlexTrack STANDARD IRBT 4004 IRBT 6004 WITH LIFT Roller Table Repeatability +/- 0.1 mm +/- 0.1 mm +/- 0.1 mm +/- 0.1 mm Acceleration 2.1 m/s 1.5 m/s 1.5 m/s 1 m/s Travel Speed 2 m/s 1.5 m/s 1.5 m/s 1.2 m/s Weight 439kg + 96kg/m 439kg + 96kg/m 559kg + 112kg/m 559kg + 112kg/m Maximum Payload 900 kg 2000 kg 2000 kg 2950 kg IRT 501-66 IRT 501-66R IRT 501-90 IRT 501-90R Material handling track motion: compact, entirely protected, heavy load capability, high transfer speed and acceleration and positioning of part and robot The high speed roller table improves pallet positioning and reduces wear on rollers, pins and bushings For Large tools and parts handling IRBT X004 Track motion for robots IRBT 7004 Weight 700 kg Maximum Payload 800 kg Repeatability +/- 5 mm +/- 5 mm (+/- 0.1 mm Pallet (+/- 0.1 mm Pallet on Datum Frame) on Datum Frame) Speed 1.8 m/s 1.8 m/s Acceleration 1.6 m/s 1.6 m/s Weight 850 kg 850 kg Maximum Payload 2000 kg 2000 kg For detailed information and latest updates, visit www.abb.com/robotics Speed 2.0 m/s 1.6 m/s 1.2 m/s Protection ‘Foundry Plus’ ‘Foundry Plus’ ‘Foundry Plus’ Robots IRB 4400 IRB 6600/IRB 6600ID IRB 7600 IRB 4450S IRB 6650/IRB 6650S IRB 6650ID

8 For detailed information and latest updates, visit www.abb.com/robotics Spot Welding Equipment Spot Welding Cabinet Water and Air Unit Rollerhemming Tool True View Dedicated controller cabinet for spot welding processes It can be equipped with options for controlling either pneumatic or electric servo welding guns, whether robot carried or stationary mounted A fully integrated water and air unit for spot welding processes ABB has developped and patented a unique Rollerhemming tool, adapted to the robotics process. This tool allows to hem easily and with a high quality thanks to a simple and efficient force control system. A standard dresspack is also available It allows you to easily create robot guidance application for part unracking and positioning, process monitoring, assembly… DispensePac This ABB Integrated Dispensing System improves sealing application by controlling the material flow rate with (PID) closed loop Tipdresser ABB tipdresser is electrical driven and exists in single or double cutter, mounted horizontally or vertically on stand, and also for swingarms mounting in different lengths A range of dress packs for spot welding and material handling Dress Pack The Electric Servo Gun is used for spot welding application with parallel arm movements Gun Other Process Tools

For detailed information and latest updates, visit www.abb.com/robotics Controllers Robot Controller The controller allows cost reduction, improvement of quality and increases the number of robot applications Stand-alone controller Automation control software and hardware. Stand-alone controller for servo axes (monitors up to 200 axes) Size H x W x D 970 x 725 x 710 mm Electrical connection 200 - 600V, 50 - 60 Hz Number of drives 36 Applicable for Robots, positioners IRC5 Size H x W x D 680 x 700 x 630 mm Electrical connection 380 V Number of drives 256 Applicable for Positioners only FlexNC PLC based solution Software Products Spot Welding RobotWare Spot Welding options are designed to be both general and flexible software platforms for creating customized and easy-to-use programming for all types of spot welding systems. Each program provides powerful spot welding instructions for fast and accurate positioning, combined with gun manipulation, process initiation and supervision of the welding equipment Laser RobotWare Laser is available both for welding and brazing. The platform includes the interfaces for the most famous laser equipment, such as Trumpf's laser source or HighYag process tool. This software is also ready to drive the beam switching unit, allowing the share of laser source between 2 to 4 robots with IRC5 Rollerhemming RobotWare Rollerhemming is offering an efficient user interface to speed-up the creation and tuning of Rollerhemming robot programs. From the first path, it is for instance possible to generate the other paths with different roller angles RobotStudio RobotStudio is the ABB innovative software that allows robot programming to be done from your PC, at anytime, from anywhere, without shutting down production, making your company’s operating systems more efficient, more productive and more profitable WebWare WebWare is a software product that allows you to be in control of your production data, to increase the uptime of your robot system. Once your ABB robots are attached to your network, WebWare allows you to safeguard and optimize your investment in robotics RobotWare 9